BIO-H2 Umwelt GmbH
SP23 Duplex Bioreactor

Laboratory and Biogas

SP23 Duplex Bioreactor

This gas-tight bioreactor was developed specifically for biogas laboratories to conduct anaerobic fermentation trials on a laboratory scale. The medium is homogenised hydraulically using a special pump. The heating system enables gentle heating of the medium to a temperature of up to 60°C.

Description

  • Its size, with a capacity of approx. 23 l, and its variability with regard to the sensors and accessories that can be attached, as well as the possibility of inserting a stainless steel sieve basket into the fermenter, allow among other things trials with bulk materials in the percolation process or use as an anaerobic filter.
  • The fermenter is closed gas-tight quickly and reliably by means of a tension chain closure. Prepared 3/4 inch threaded connections allow probes to be mounted both on the base section and on the lid.

Connections

Lid
5 x 3/4″ (of which 1 x with manual valve and reduction to 10 mm hose connection)
Base
3 x 3/4″ at the side (of which 1 x with manual valve), 1 x 3/4″ at the bottom
Side wall
3 x 3/4″ at an 18° angle for probes at the front; 1 x 3/4″ at the rear for temperature probe

(other versions on request)

Possible applications

1) Percolation reactor

With the stainless steel sieve basket supplied it is possible to carry out trials with bulk materials in the percolation process. Below the sieve basket there is enough space (approx. 3 litres) to simulate an integrated process water reservoir. The adjustable pump conveys the process water from the lower area through a media line, so that it is introduced above the sieve basket and evenly distributed.

2) Anaerobic filter

Either the fermenter or the sieve basket can be filled with carrier bodies (not included) in order to realise an anaerobic filter.

3) Fermentation of pumpable feedstocks

The fermenter can of course also be used to ferment pumpable substrates. The sieve basket is not required for this.

Key features

  • absolutely gas-tight thanks to the tension chain closure
  • the chain closure is opened and closed again in seconds
  • the powerful, controllable circulation pump is suitable for fermentation broths with dry matter contents of up to approx. 7%
  • the pump is able to pump particle sizes of up to approx. 0,5 cm
  • the special heating rod heats the medium gently, so that the microbiology is not impaired
  • the sieve basket that can be inserted allows percolation processes and anaerobic filters to be realised
  • Total volume 23 litres

Technical details

  • Base and lid made of PVC-U
  • Tube made of acrylic glass
  • Tension chain made of PVC
  • Cartridge made of stainless steel
  • Temperature-resistant up to 60 degrees Celsius
  • Resistant to most chemicals (the exact compatibility must be checked separately in each case)

Dimensions

  • Height: approx. 800 mm
  • Width: approx. 200 mm (without sensor inlets)
  • Weight: approx. 3 kg

Scope of delivery of the laboratory fermenter

  • Reactor body with base section
  • Reactor lid with sealing ring
  • Tension chain
  • Pump 24 volt incl. control unit
  • Piping
  • Valves
  • Sieve basket made of stainless steel
  • Assembly instructions

Price and details on supply depend on the configuration and the application and are provided on request.

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